CUSTOM FOAM FABRICATION
Custom Foam Sculptures, Giant Props & Product Replicas
10-Foot Custom EPS Foam Boot Sculpture for Exit Planning Summit
Bart Creative Studio designed and fabricated a 10-foot-tall custom boot sculpture for the Exit Planning Summit in Nashville, Tennessee. Built from lightweight EPS foam and protected with a durable polyurea hard coat, the oversized piece was engineered as a branded centerpiece and photo opportunity for the event.
Our team handled the complete production process: design development, CNC fabrication, hand sculpting, protective coating, custom painting, transportation and on-site installation. The finished sculpture combined a black boot form with dimensional blue and beige details, event branding and a large footprint that made the installation highly visible throughout the venue.
Project Details
Event: Exit Planning Summit
Location: Nashville, Tennessee
Height: 10 ft
Materials: EPS foam and polyurea hard coat
Services: Design, CNC fabrication, sculpting, painting, delivery and installation
Bart Creative Studio designed and fabricated a 10-foot-tall custom boot sculpture for the Exit Planning Summit in Nashville, Tennessee. Built from lightweight EPS foam and protected with a durable polyurea hard coat, the oversized piece was engineered as a branded centerpiece and photo opportunity for the event.
Our team handled the complete production process: design development, CNC fabrication, hand sculpting, protective coating, custom painting, transportation and on-site installation. The finished sculpture combined a black boot form with dimensional blue and beige details, event branding and a large footprint that made the installation highly visible throughout the venue.
Project Details
Event: Exit Planning Summit
Location: Nashville, Tennessee
Height: 10 ft
Materials: EPS foam and polyurea hard coat
Services: Design, CNC fabrication, sculpting, painting, delivery and installation
10-Foot Foam Sculpture: From CNC Fabrication to Nashville Installation
Design • CNC • Hand Sculpting • Polyurea Hard Coat • Painting • Delivery • Installation
Custom Foam Sculpture Fabrication for Events, Brands and Experiential Installations
Bart Creative Studio creates custom EPS foam sculptures, giant props, oversized product replicas, branded characters, mascots, dimensional logos and scenic elements for events, retail displays, trade shows, brand activations and photo opportunities.
From our South Florida studio, we support projects nationwide. We select construction for the intended location, handling and installation: 3D design, CNC foam cutting, hand sculpting, protective hard coating, fiberglass reinforcement, specialty painting and internal supports where required.
Oversized Product Replicas and Modular Event Scenery
Need a giant package, dimensional brand prop or sculptural backdrop? Share the product artwork or references, overall dimensions and how guests will interact with the piece. We review scale, graphics, surface finish, freestanding supports and the venue setup before fabrication.
For large pieces or repeated events, we can scope modular sections, concealed connections, reinforcement and protective packaging. Tell us about loading access, doorway sizes, transport and storage so these requirements are considered from the start.
Our Process
Frequently Asked Questions
Can a foam sculpture be used outdoors or for repeated events?
It depends on the construction and finish. Tell us about weather exposure, event duration, guest contact and transport frequency. We assess suitable reinforcement and protective coatings; uncoated foam and a finished outdoor display are not the same specification.
Can you build a large prop in sections?
We can review a modular construction for shipping, access and reassembly. Section sizes, joints, supports and assembly requirements are agreed for the individual design.
Do you ship and install outside Florida?
Yes. We serve clients across the United States. Packaging, crating, delivery and installation are scoped separately where required, based on the destination and venue access.
What do you need for a quote?
Send reference images or artwork, height × width × depth, quantity, indoor or outdoor use, desired finish, delivery ZIP code and required arrival date. Include your target budget, venue access and whether the piece will be reused. We review the construction and schedule before confirming the quote.
Request a Custom Prop Quote →
Explore oversized product replicas, custom stage backdrops and large-format 3D printing.
Bart Creative Studio creates custom EPS foam sculptures, giant props, oversized product replicas, branded characters, mascots, dimensional logos and scenic elements for events, retail displays, trade shows, brand activations and photo opportunities.
From our South Florida studio, we support projects nationwide. We select construction for the intended location, handling and installation: 3D design, CNC foam cutting, hand sculpting, protective hard coating, fiberglass reinforcement, specialty painting and internal supports where required.
Oversized Product Replicas and Modular Event Scenery
Need a giant package, dimensional brand prop or sculptural backdrop? Share the product artwork or references, overall dimensions and how guests will interact with the piece. We review scale, graphics, surface finish, freestanding supports and the venue setup before fabrication.
For large pieces or repeated events, we can scope modular sections, concealed connections, reinforcement and protective packaging. Tell us about loading access, doorway sizes, transport and storage so these requirements are considered from the start.
Our Process
- Design and production planning — review the concept, dimensions, artwork and installation requirements.
- CNC fabrication — cut and carve EPS foam components.
- Hand sculpting and assembly — shape, detail and integrate the agreed supports.
- Hard coating and painting — apply the specified protective finish, color and graphics.
- Delivery and installation — plan packaging, freight and on-site setup according to the project.
Frequently Asked Questions
Can a foam sculpture be used outdoors or for repeated events?
It depends on the construction and finish. Tell us about weather exposure, event duration, guest contact and transport frequency. We assess suitable reinforcement and protective coatings; uncoated foam and a finished outdoor display are not the same specification.
Can you build a large prop in sections?
We can review a modular construction for shipping, access and reassembly. Section sizes, joints, supports and assembly requirements are agreed for the individual design.
Do you ship and install outside Florida?
Yes. We serve clients across the United States. Packaging, crating, delivery and installation are scoped separately where required, based on the destination and venue access.
What do you need for a quote?
Send reference images or artwork, height × width × depth, quantity, indoor or outdoor use, desired finish, delivery ZIP code and required arrival date. Include your target budget, venue access and whether the piece will be reused. We review the construction and schedule before confirming the quote.
Request a Custom Prop Quote →
Explore oversized product replicas, custom stage backdrops and large-format 3D printing.
