CUSTOM FOAM FABRICATION
Custom Foam Sculptures, Giant Props & Product Replicas
10-Foot Custom EPS Foam Boot Sculpture for Exit Planning Summit
Bart Creative Studio designed and fabricated a 10-foot-tall custom boot sculpture for the Exit Planning Summit in Nashville, Tennessee. Built from lightweight EPS foam and protected with a durable polyurea hard coat, the oversized piece was engineered as a branded centerpiece and photo opportunity for the event.
Our team handled the complete production process: design development, CNC fabrication, hand sculpting, protective coating, custom painting, transportation and on-site installation. The finished sculpture combined a black boot form with dimensional blue and beige details, event branding and a large footprint that made the installation highly visible throughout the venue.
Project Details
Event: Exit Planning Summit
Location: Nashville, Tennessee
Height: 10 ft
Materials: EPS foam and polyurea hard coat
Services: Design, CNC fabrication, sculpting, painting, delivery and installation
Bart Creative Studio designed and fabricated a 10-foot-tall custom boot sculpture for the Exit Planning Summit in Nashville, Tennessee. Built from lightweight EPS foam and protected with a durable polyurea hard coat, the oversized piece was engineered as a branded centerpiece and photo opportunity for the event.
Our team handled the complete production process: design development, CNC fabrication, hand sculpting, protective coating, custom painting, transportation and on-site installation. The finished sculpture combined a black boot form with dimensional blue and beige details, event branding and a large footprint that made the installation highly visible throughout the venue.
Project Details
Event: Exit Planning Summit
Location: Nashville, Tennessee
Height: 10 ft
Materials: EPS foam and polyurea hard coat
Services: Design, CNC fabrication, sculpting, painting, delivery and installation
10-Foot Foam Sculpture: From CNC Fabrication to Nashville Installation
Design • CNC • Hand Sculpting • Polyurea Hard Coat • Painting • Delivery • Installation
Custom Foam Sculpture Fabrication for Events, Brands and Experiential Installations
Bart Creative Studio creates custom EPS foam sculptures, giant props, oversized product replicas, branded characters, mascots, dimensional logos and scenic elements for events, retail displays, trade shows, brand activations, photo opportunities and themed environments.
From our South Florida studio, we provide nationwide fabrication and project support. Every piece can be engineered for indoor or outdoor use, lightweight transport and safe installation. Depending on the project, we combine 3D design, CNC foam cutting, hand sculpting, polyurea hard coating, fiberglass reinforcement, specialty painting and custom internal structures.
Our Process
1. Design and engineering — concept review, dimensions, 3D modeling and production planning.
2. CNC fabrication — precision cutting and carving of EPS foam components.
3. Hand sculpting and assembly — shaping, detailing and structural integration.
4. Hard coating and painting — polyurea or other protective finishes, followed by custom color and graphics.
5. Delivery and installation — careful transportation and on-site setup across Florida and nationwide.
Frequently Asked Questions
What can you make from EPS foam?
We fabricate custom sculptures, oversized props, product replicas, mascots, characters, logos, letters, scenic décor and architectural forms in virtually any size or shape.
Is EPS foam durable?
Yes. For demanding event, retail and outdoor applications, EPS can be reinforced and protected with a durable polyurea hard coat or fiberglass system.
Do you ship and install outside Florida?
Yes. Bart Creative Studio serves clients nationwide and can coordinate delivery and professional installation anywhere in the United States.
How do I get a quote?
Send us your reference images, approximate dimensions, event date, installation location and intended indoor or outdoor use. Our team will recommend the right construction and finish.
Bart Creative Studio creates custom EPS foam sculptures, giant props, oversized product replicas, branded characters, mascots, dimensional logos and scenic elements for events, retail displays, trade shows, brand activations, photo opportunities and themed environments.
From our South Florida studio, we provide nationwide fabrication and project support. Every piece can be engineered for indoor or outdoor use, lightweight transport and safe installation. Depending on the project, we combine 3D design, CNC foam cutting, hand sculpting, polyurea hard coating, fiberglass reinforcement, specialty painting and custom internal structures.
Our Process
1. Design and engineering — concept review, dimensions, 3D modeling and production planning.
2. CNC fabrication — precision cutting and carving of EPS foam components.
3. Hand sculpting and assembly — shaping, detailing and structural integration.
4. Hard coating and painting — polyurea or other protective finishes, followed by custom color and graphics.
5. Delivery and installation — careful transportation and on-site setup across Florida and nationwide.
Frequently Asked Questions
What can you make from EPS foam?
We fabricate custom sculptures, oversized props, product replicas, mascots, characters, logos, letters, scenic décor and architectural forms in virtually any size or shape.
Is EPS foam durable?
Yes. For demanding event, retail and outdoor applications, EPS can be reinforced and protected with a durable polyurea hard coat or fiberglass system.
Do you ship and install outside Florida?
Yes. Bart Creative Studio serves clients nationwide and can coordinate delivery and professional installation anywhere in the United States.
How do I get a quote?
Send us your reference images, approximate dimensions, event date, installation location and intended indoor or outdoor use. Our team will recommend the right construction and finish.
